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15 issues found
TimestampMachineTagValueUnitStatus
2026-03-15 06:01:12EXT-ABARREL_TEMP_Z1SENTINEL 999.99CERR
2026-03-15 06:03:45EXT-AMELT_PRESS_PSISENTINEL -1PSIERR
2026-03-15 06:12:08COOL-AWATER_TEMP_INSENTINEL 999.99CERR
2026-03-15 06:30:22EXT-ASCREW_TORQUE_PCTSENTINEL -1%ERR
2026-03-15 07:15:03QCWALL_THICK_MMSENTINEL 999.99mmERR
2026-03-15 06:05:30EXT-ADIE_TEMPMISSING —CERR
2026-03-15 06:20:11HAUL-ALINE_SPEED_MPMMISSING —m/minERR
2026-03-15 06:45:55QCOD_MMMISSING —mmERR
2026-03-15 06:08:00EXT-ABARREL_TEMP_Z2DUPLICATE 215.3CERR
2026-03-15 06:08:00EXT-ABARREL_TEMP_Z2DUPLICATE 215.3CERR
2026-03-15 06:10:15QCWALL_THICK_MMWRONG UNIT 0.984inERR
2026-03-15 06:25:40QCOD_MMWRONG UNIT 4.724inERR
2026-03-15 06:50:18SAW-ACUT_LENGTH_MMWRONG UNIT 78.740inERR
2026-03-15 06:15:22EXT-ABARREL_TEMP_Z3ENCODING 218.7CERR
2026-03-15 06:40:33EXT-ATHROUGHPUT_KGHENCODING 142.5kg/hERR
2026-03-15 06:02:00EXT-ABARREL_TEMP_Z1 210.5COK
2026-03-15 06:04:00EXT-ABARREL_TEMP_Z2 215.1COK
2026-03-15 06:06:00EXT-ASCREW_RPM 45.2RPMOK
2026-03-15 06:09:00COOL-AWATER_FLOW_GPM 12.8GPMOK
2026-03-15 06:11:00HAUL-ALINE_SPEED_MPM 3.2m/minOK
2026-03-15 06:18:00QCWALL_THICK_MM 25.02mmOK
2026-03-15 06:22:00QCOD_MM 120.1mmOK
2026-03-15 06:35:00EXT-AMOTOR_AMPS 82.4AOK
2026-03-15 06:42:00EXT-AHOPPER_LEVEL_PCT 67.3%OK
2026-03-15 06:55:00PLCGOOD_CT 1247ctOK

Cleaning it by hand takes hours. Missing it costs more.

Subgroup NumberWall Thickness (mm)X̄-R Control Chart — Wall Thickness
Cpk
0.00

The data has a story. SPC tells it.

SPC Control Chart
OEE
0%Typical
A: 92% P: 88% Q: 96%
Top Defects (Pareto)
42Wall Thin30Ovality18Surface15Length15Color35%60%75%88%100%
30-Day Trends
OEE
Cpk
PPM
kg/h

From noise to insight. In seconds, not days.

Brantner Solutions
Monthly SPC Performance Summary
Plastics Extrusion Line 12 | March 30, 2026
Control Chart — Wall Thickness (mm)
Summary Statistics
Mean25.007 mm
Cpk0.83
Pp / Ppk0.85 / 0.80
OEE78%
PPM (expected)8,480
GRR12.4%
Analysis

Process showed 2 Nelson rule violations this period. Wall thickness remains within capability requirements (Cpk > 1.33) but trending toward UCL on Zone 1 barrel temperature correlation. OEE held steady at 78% with quality rate at 96%.

Recommendations
  • Investigate barrel temperature Zone 1 drift causing the upper outlier at sample 26. Consider PID tuning or heater band inspection.
  • The cluster of high readings (samples 42-44) suggests an assignable cause near UCL. Review material lot changes for that production window.
  • Current Cpk of 0.83 meets the 1.33 minimum. Tighten incoming material spec to push toward 1.67 target.

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