Your plant generates thousands of data points every minute.

Most of it never gets looked at.

Brantner Solutions helps small and mid-sized manufacturers connect their data systems, automate their reporting, and build analytics that actually get used. We're not a big consulting firm — we're a manufacturing technologist who writes code. Fast projects, fair prices, tools your team can own.

15 issues found
TimestampMachineTagValueUnitStatus
2026-03-15 06:01:12EXT-ABARREL_TEMP_Z1SENTINEL 999.99CERR
2026-03-15 06:03:45EXT-AMELT_PRESS_PSISENTINEL -1PSIERR
2026-03-15 06:12:08COOL-AWATER_TEMP_INSENTINEL 999.99CERR
2026-03-15 06:30:22EXT-ASCREW_TORQUE_PCTSENTINEL -1%ERR
2026-03-15 07:15:03QCWALL_THICK_MMSENTINEL 999.99mmERR
2026-03-15 06:05:30EXT-ADIE_TEMPMISSING —CERR
2026-03-15 06:20:11HAUL-ALINE_SPEED_MPMMISSING —m/minERR
2026-03-15 06:45:55QCOD_MMMISSING —mmERR
2026-03-15 06:08:00EXT-ABARREL_TEMP_Z2DUPLICATE 215.3CERR
2026-03-15 06:08:00EXT-ABARREL_TEMP_Z2DUPLICATE 215.3CERR
2026-03-15 06:10:15QCWALL_THICK_MMWRONG UNIT 0.984inERR
2026-03-15 06:25:40QCOD_MMWRONG UNIT 4.724inERR
2026-03-15 06:50:18SAW-ACUT_LENGTH_MMWRONG UNIT 78.740inERR
2026-03-15 06:15:22EXT-ABARREL_TEMP_Z3ENCODING 218.7CERR
2026-03-15 06:40:33EXT-ATHROUGHPUT_KGHENCODING 142.5kg/hERR
2026-03-15 06:02:00EXT-ABARREL_TEMP_Z1 210.5COK
2026-03-15 06:04:00EXT-ABARREL_TEMP_Z2 215.1COK
2026-03-15 06:06:00EXT-ASCREW_RPM 45.2RPMOK
2026-03-15 06:09:00COOL-AWATER_FLOW_GPM 12.8GPMOK
2026-03-15 06:11:00HAUL-ALINE_SPEED_MPM 3.2m/minOK
2026-03-15 06:18:00QCWALL_THICK_MM 25.02mmOK
2026-03-15 06:22:00QCOD_MM 120.1mmOK
2026-03-15 06:35:00EXT-AMOTOR_AMPS 82.4AOK
2026-03-15 06:42:00EXT-AHOPPER_LEVEL_PCT 67.3%OK
2026-03-15 06:55:00PLCGOOD_CT 1247ctOK

Cleaning it by hand takes hours. Missing it costs more.

Subgroup NumberWall Thickness (mm)X̄-R Control Chart — Wall Thickness
Cpk
0.00

The data has a story. SPC tells it.

SPC Control Chart
OEE
0%Typical
A: 92% P: 88% Q: 96%
Top Defects (Pareto)
42Wall Thin30Ovality18Surface15Length15Color35%60%75%88%100%
30-Day Trends
OEE
Cpk
PPM
kg/h

From noise to insight. In seconds, not days.

Process Capability Report
March 30, 2026
Control Chart — Wall Thickness (mm)
Summary Statistics
Mean25.007 mm
Cpk0.83
Pp / Ppk0.85 / 0.80
OEE78%
PPM (expected)8,480
GRR12.4%
Recommendations
  • Investigate barrel temperature Zone 1 drift causing the upper outlier at sample 26. Consider PID tuning or heater band inspection.
  • The cluster of high readings (samples 42-44) suggests an assignable cause near UCL. Review material lot changes for that production window.
  • Current Cpk of 0.83 meets the 1.33 minimum. Tighten incoming material spec to push toward 1.67 target.

Your team gets a report they can act on.
Your management gets numbers they can trust.

This is what we build.

Data Integration & Migration

Your ERP says one thing, your SCADA says another, and your quality data lives in a spreadsheet on someone's desktop. We connect these systems into a single clean pipeline — automated, repeatable, no more copy-paste. Most integration projects take days, not weeks.

Custom Analytics & Dashboards

SPC charts that flag violations automatically. Capability studies that update with every production run. OEE dashboards your supervisors actually check. We build analytics for your specific process, your specific parts, your specific metrics — not a generic template.

Training & Workshops

We build the tools, then teach your team to use them. On-site or remote, tailored to your operators and engineers. The goal is independence — your people own the system after we leave, and they know how to maintain it.

How It Works

01

Free Assessment

We evaluate your current data systems and identify improvement opportunities. You get a prioritized list of projects to choose from — no cost, no commitment.

02

We Build

Every engagement is a fixed-price project — you know the cost before we start. Usually days, not months. You get working tools, not a PowerPoint deck. No hourly billing, no surprise invoices.

03

You Own It

Your team gets trained. Your data pipeline runs on your systems. No vendor lock-in, no recurring fees.

Or email directly: [email protected]